New Holland LS160, LS170 Skid Steer Loader Service Repair Manual Download

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This downloadable service manual is the latest edition available and contains service procedures for the New Holland LS160, LS170 skid steer loader. In this service manual you will find complete step-by-step instructions, illustrations, specifications and diagrams. View the service manual on your computer or print off detailed information to service or repair the loader to the manufacturer’s standards. The service manual is also referred to as the repair manual or shop manual.

Topics in the New Holland LS160, LS170 Skid Steer Loader Service Manual:

GENERAL INFORMATION

Serial Number Information
Hardware Torque Specifications
Installation of Adjustable Fittings in Straight Thread O Ring Bosses
Standard Torque Data for Hydraulic Tubes and Fittings
Pipe Thread Fitting Torque
Lubricants and Coolants
Sealants
Properly Support a Raised Machine
Properly Support Boom on Boom Lock Pins
Raising Boom Without Hydraulic Oil Flow
Raising Boom Without Battery Voltage (12V)
Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins
Cab and Boom Tilt Procedure
Craning the Skid Steer
Special Tools
Specifications
Dimensions

ENGINE

General Engine Information
Engine Removal
Engine Disassembly Sequence
Engine Reassembly Sequence
Engine Component Maintenance
Valve Seat
Cylinder Block
Piston and Piston Rings
Connecting Rod
Bearing Holder
Front Crankshaft Bearing (Bushing)
Crankshaft
Flywheel and Ring Gear
Camshaft Assembly
Camshaft Gear and Bearing Assembly
Timing Gear
Oil Pump
Oil Filter
Water Pump Assembly and Thermostat Housing
Thermostat
Governor
Governor Operation
Rear Oil Seal
Backplate/Flywheel Housing
Oil Intake and Oil Strainer
Oil Sump
Dipstick and Tube 4
Front Plate
Idler Gear and Oil Pump Assembly
Timing Gear Case Installation
Crankshaft Pulley
Injection Pump Installation
Adjusting the Fuel Injection Timing
Spill Timing Procedure
Reinstallation of Engine into Skid Steer Frame
How to Operate the Engine After Overhaul
Cooling System
Cooling System Operation
Water Pump Assembly and Thermostat Housing
Radiator
Fuel System
Fuel Specifications
Diesel Fuel
Diesel Fuel Storage
Fuel System Components
Fuel Guage
Cold Start Aid
Fuel Filter System
Priming the Fuel System
Fuel System Testing
Fuel System Components
Fuel Injection Timing
Turbocharger – LS170 N844T Engine
Turbocharger Removal
Miscellaneous Engine Electrical
Shut-off Solenoid
Special Tools
Labor Guide

REAR DRIVE AXLE (Gearboxes)

General Information
Specifications
Troubleshooting
Testing
Gearboxes
Gearbox Removal and Inspection
Gearbox Disassembly
Gearbox Parts Inspection
Gearbox Resassembly
Gearbox Resinstallation
Labor Guide

HYDROSTATIC SYSTEMS

General Information
Operation
Specifications
Troubleshooting
Hydrostatic Drive System Testing
Hydrostatic System Oil Flow
Hydrostatic Charge System Pressure Test
Hydrostatic Pump Case Drain Test
Hydrostatic Pump High Pressure Test
Hydrostatic Pump Efficiency Test
Hydrostatic Motor Case Drain Test
Hydrostatic Motor Efficiency Test
Hydraulic, Hydrostatic System Air Ingress Test
Hydrostatic Pumps
Hydrostatic Pump Removal
Hydrostatic Pump Disassembly
Hydrostatic Pump Parts Inspection
Hydrostatic Pump Reassembly
Hydraulic System Pump Installation (Without High Flow)
Hydraulic System Pump/High Flow Pump Installation
Hydrostatic Pump Reinstallation
Hydrostatic Motor
Hydrostatic Motor Removal
Hydrostatic Motor Disassembly
Hydrostatic Motor Parts Inspection
Hydrostatic Motor Reassembly
Hydrostatic Motor Reinstallation
Hydraulic System Cleaning Procedure
Start-up Procedure After Rebuild (After Pump or Motor Replacement)
Charge Check Valve
Charge Check Valve Removal and Replacement
Steering System
Hydrostatic System Controls
Neutralizer Assembly
Left Control Handle
Right Control Handle
Drive Control Adjustment Procedure
Neutral Adjustment
Labor Guide

BRAKES & CONTROLS

General Information
Specifications
Troubleshooting
Testing
Parking Brake
Parking Brake Removal and Inspection
Labor Guide

HYDRAULIC SYSTEM

General Information
Hydraulic System Compatibility
Boom Cylinder Pivot Pins
Boom Cylinder Pivot Pin Location and Machine Usage
Control Valve Power Beyond
Specifications
Troubleshooting
Auxiliary Boom Hydraulics Troubleshooting
Hydraulic System Testing
Hydraulic System Oil Flow
Control Valve – Bucket Spool Shifted
Control Valve – Boom Spool Shifted
Control Valve – Auxiliary Spool Shifted
Main System Pressure Tests
Checking Main System Pressure at Boom Cylinders
Checking Main System Pressure at Bucket Cylinders
Checking Main System Pressure at Auxiliary Boom Hydraulic Quick Couplers
Boom Circuit Relief Valve Test
Gear Pump Flow Efficiency Test
Boom and Bucket Spool Lock Solenoid Test
Hydraulic, Hydrostatic System Air Ingress Test
Control Valve Specifications
Control Valve Removal
Control Valve Disassembly and Inspection
Control Valve Parts Inspection
Control Valve Reassembly
Control Valve Reinstallation
Hydraulic Pump Specifications
Hydraulic Pump Removal
Hydraulic System Pump Removal/Disassembly (Without High Flow)
Hydraulic System Pump and High Flow Removal/Disassembly
High Flow Pump Parts Inspection
Hydraulic System Pump Parts Inspection
Hydraulic System Pump Reassembly/Installation (Without High Flow)
Hydraulic System Pump and High Flow Pump Reassembly/Installation
New Hydraulic System Pump Installation (Without High Flow)
New Hydraulic System Pump/High Flow Pump Installation
Gear Pump Start-Up Procedure
Cylinders, Boom and Bucket
Boom Cylinder Removal
Boom Cylinder Disassembly
Boom Cylinder Parts Inspection
Boom Cylinder Reassembly
Boom Cylinder Reinstallation
Bucket Cylinder Removal
Bucket Cylinder Disassembly
Bucket Cylinder Parts Inspection
Bucket Cylinder Reassembly
Bucket Cylinder Reinstallation
Pedal Controls
Pedal Removal (With Boom and Bucket Pedal Controls)
Pedal Inspection (With Boom and Bucket Pedal Controls)
Pedal Reinstallation (With Boom and Bucket Pedal Controls)
Pedal Removal (With Boom and Bucket Hand Controls)
Pedal Inspection (With Boom and Bucket Hand Controls)
Pedal Reinstallation (With Boom and Bucket Hand Controls)
Hydraulic Cooling, Filter, Reservoir System
Filter System
Filter Removal
Base Removal
Reassembly
Oil Cooler
Oil Cooler Removal
Oil Cooler Reassembly
Oil Reservoir
Oil Reservoir Removal
Oil Reservoir Reinstallation
Adapting Attachments
Labor Guide

FRAMES

General Information
ROPS
ROPS Frame
ROPS Removal
ROPS Reinstallation
Labor Guide

AXLES & WHEELS

General Information
Specifications
Troubleshooting
Testing
Axles
Axle Housing Assembly Removal
Axle Disassembly
Axle Parts Inspection
Axle Reassembly
Axle Housing Reinstallation
Final Drive
Drive Chain and Sprocket Removal
Final Drive Parts Inspection
Final Drive Reassembly
Tires/Wheels
Tire and Track Installation
Labor Guide

CLIMATE CONTROL

Heater/Defroster (Cab)
Labor Guide

ELECTRICAL SYSTEM

Advanced Warning System, Circuits, Alternator, and Starter
Foldout Wiring Diagrams (included)

FRONT LOADER (Boom & Mounting Plate)

General Information
Buckets
Boom Lock Pins and Linkage
Boom
Attachment Mounting Plate
Boom and Cylinder Pivot Pins
Boom and Cylinder Pivot Pin Location and Machine Usage
Boom and Cylinder Pivot Pins Size
Pallet Fork
Utility Fork
Bucket Cutting Edge (Replacement)
Bucket Latch Plate Installation Procedure
Dirt Tooth Kit Installation
Bucket Tooth Spacing
Boom Lock Pin/Linkage
Boom Lock Pin/Linkage Removal
Boom Lock Pin/Linkage Reinstallation
Boom, Upper and Lower Link
Boom, Upper and Lower Link Removal
Front Boom Mounting Plate Pivot Hub Replacement
Boom, Upper and Lower Link Reinstallation
Attachment Mounting Plate
Attachment Mounting Plate Removal
Repair/Rebuild Mounting Plate
Latch Lever and Pin Removal/Repair
Attachment Mounting Plate Parts Inspection
Checking Procedure for Buckets and Attachments
Checking Procedure
Checking the Loader Faceplate
Labor Guide

ACCESSORIES

General Information
Adapting Attachments Requiring 12V Electrical Power
Hydraulic System Compatibility
Arm Pads For Cab Side Panels
Armrests for Deluxe Seat
Forearm Rests
Back-up Alarm
Block Heater (Engine)
Electric Power Supply (12 Volt, 15 Amp)
Exhaust (Engine)
Aspirator Precleaner Muffler
High Flow Hydraulics
High Flow Hydraulics Troubleshooting
High Flow Hydraulics Component Replacement
Horn
Shoulder Belt (Seat)
Slow-moving Vehicle (SMV) Sign Kit
Warning Light (Rotary Beacon)
Warning Lights (Four-way Flashers/Turn Signal/Horn)
Labor Guide

PLATFORM, CAB, BODYWORK, AND DECALS

General Information
Seat and Seat Pan Support
Cab Inner Shell
Seat Removal
Seat Pan Support Removal
Seat, Switch and Pan Reinstallation
Cab Inner Shell
Cab Inner Shell Removal
Cab Inner Shell Reinstallation
Safety Decals
Labor Guide

Covers: New Holland LS160, LS170 Skid Steer Loader
Pages: 741
Format: PDF file
File size: 11mb
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.

New Holland LS160, LS170 Skid Steer Loader Service Repair Manual PDF