Deutz Agrocompact F60, F70, F80, F90 Tractor Service Repair Manual Download

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This professional repair manual contains service procedures for the Deutz Agrocompact F60, F70, F80, F90 Tractor. In this repair manual you will find detailed step-by-step instructions, illustrations, specifications and diagrams. View the Deutz Agrocompact F60, F70, F80, F90 Tractor Repair Manual on your computer or print off detailed information to service or repair your truck to the manufacturer’s standards. The Deutz Agrocompact F60, F70, F80, F90 Tractor Repair Manual is also referred to as the Service Manual or Workshop Manual.

Topics in the Deutz Agrocompact F60, F70, F80, F90 Tractor Repair Manual:

ENGINE
Engine section
General characteristics
Timing specifications
Lubrication system – specifications
Fuel supply system – specifications
Turbocharger – specifications
Cooling system
Engine cylinder block
Installing bushings into the camshaft journals
Adjusting backlash between the gear teeth of the auxiliary engine drive
Support for hydraulic pumps or air compressor located between engine block and timing cover
Timing idler gea
Cylinders
Main bearings
Crankshaft
Connecting rods – connecting rod bearings and bushings
Pistons
Piston rings
Counterweights for 4-cylinder engines
Engine flywheel
Checking camshaft
Checking camshaft bushings
Checking timing gear
Cylinder heads – valves – valve rockers
Cleaning cylinder heads
Checking engine compression
Oil pump
Checking pressure relief valve
Fitting shims between engine oil pan and front support
Fuel injection nozzles
Mechanical-type engine governor
Mounting governor weights
Calibrating engine governor
Engine governor control assembly
Installing and checking the pick-up
Installing and checking actuator
Fuel injection pumps
Injection pump control system
Installing injection pump control bar guide supports
Engine timing
Positioning the pumps
Fuel prefilter
Fuel filter
Draining water from fuel filter
Fan assembly
Turbocharging 70F3 – F90
Engine air filter
Tightening torques
Instructions for engine assembly
Diagnosing malfunctions

CLUTCH
Gearshift clutch
Spring specifications to Belleville washer for the clutch engagement
Cecking clutch
Adjusting clutch control pedal
Bleeding air from the hydraulic circuit
Stripping the slave cylinder
Stripping the master cylinder
Diagnosing malfunctions
Powershift unit
Powershift unit detach from the gear box
Assembly of Powershift unit
Re-assembly of the Powershift unit
Fitting the oil manifolds of the Powershift unit
Diagnosing malfunctions

TRANSMISSION
General specifications
Technical specifications
Speed change configurations
Longitudinal section through transmission
Longitudinal section through transmission with Powershift unit
Rear axle longitudinal section
Views of the gearbox
Views of the gearbox with hydraulic shuttle
Range selector rods and forks
Hydraulic shuttle control
Removal and refitting
Removal of the rear gearbox without removing the platform (tractors equipped with platform or cab only)
Separating the front gearbox from the engine
Dismantling the gearbox
Removal of the gearbox input and PTO
Separating the Powershift unit from the gearbox
Removal of the gear train positioned in the front gearbox
Disassembly of the inversor control rods and forks
Dismantling of the gearchange rod and fork assembly
Dismantling of the gearchange selector rods and forks assembly
Removal of the shaft with the actuator for engagement/disengagement of the front-wheel drive
Removal of the range gear shaft
Examining parts removed
Gearbox case
Shafts
Gears
Synchronizers
Bearings
Adjusting play of the gearbox shafts by means of the thrust plates on the
mini/inversor shaft and the secondary shaft
Warnigns related to assembly of the gears of the PTO and synchronised PTO
Assembly of the PTO
Installation of the range reduction unit, the gear for the front-wheel drive shaft and the parking brake discs
Points where sealant is to be used
Bevel drive adjustment
Servicing operations
Tightening torques
Rear power take-off PTO
Technical specifications
Correct positions of PTO
Clutch inspection
Checking clutch hydraulic pressures
Checking the end-play of the front shaft of the PTO
Renewal of the rear PTO
Main operations for removal of the rear PTO
Ooperations for removal of the rear PTO
Diagnosing malfunctions

AXLES
Rear axle
Installing the rear half-shafts
Removal and disassembly of the epicyclic reduction unit
Fitting lateral stub axles of the wheel
2WD extendible axle
Removing the axle from the front support
Wheel hub
Front-wheel drive
Removal of the axle from the front carrier
Epicyclic reduction unit
Side hubs
Fitting the front axle studs
Axle shafts
Gears
Bearings
Adjusting bevel gears
Adjustment of the internal control of the mechanical differential lock
Installing the differential assembly into the drive axle
Fitting the steering angle limiting bolts
Diagnosing malfunctions

VEHICLE
Brakes
Hydraulic pump
Assembly of brake master cylinder
Checking the front brake disks on 2WD and 4WD front axles and the rear brake disks
Adjusting service brake pedals
Correct installation of inspection cover for parking brake discs
Checking parking brake pads
Bleeding air from the brake hydraulic system
Valve “Separate Brakes”
Diagnosing malfunctions
Hydraulic lift with load sensing
Installing the lift and front cover plate of the gearbox
Lift mechanism
Checking the safety valves
Hydraulic valve
Adjusting the lift
Sensing arm assembly
Power-lift distributor valve spring setting specifications
Electronic lift
Control level or depth control knob
Mix position/draft control
Lowering speed control knob
Maximum lift height control knob
Up/Down control switch
Up control
Control/Float mode
Lift status indicator light
Remote pushbuttons for lift operation from ground
Calibration of the AUTOMATIC
Emergency manual lift control
Hydraulic control valve of the electronic lift
Precautions for electronic equipment
Checking the electronics system
Checking mechanical components
Front hydraulic lift
Hydraulic accumulator and antishock valve for front lift
Front power take-off
Checking the clutch
Testing the pressure settings of the clutch control valve
Instructions for disengaging the drive to the front PTO
Fitting the “RING-FEEDER” rings
Diagnosing malfuntions

CONTROLS
Hydrostatic steering
Inspections and checks
Steering pump
Directional control valve
Check the setting of the pressure relief valve
Bleeding the hydraulic circuit
Assembly of orbital pump unit
Teering wheel shaft
Steering cylinders
Instructions for the hydrostatic steering distributor assembly
Diagnosing malfuntions
Mechanical controls
Electro-hydraulic controls
Front PTO
Rear PTO
Differential lock engagement control
Front-wheel drive engagement control
Rear
Gearbox
Front and rear lift
Electro-hydraulic controls for adjustment of the right-hand lift rod and the lateral stabilisers
Piston for hydraulic adjustment of stabilisers
Adjustment of front and rear differential lock control

BODYWORK
Platform
Cab air filter
Screen wash
Screen wipers (front and rear)
Remove cab
Breakage of the top hood release cable

SYSTEMS
Ventilation
Heating System
Operation and maintenance of the air-conditioning system
Water dripping from the points at which condensate drain lines are connected to the conditioning unit
Checking system
System safety elements
Temperature regulation
Charging the system
Filling the metering unit
Refilling the system with oil
Verifying operation of the system after recharging
Directions for tightening air conditioning system pipeline fittings
Diagnosing malfuntions
Hydraulic system
Oil filters
Hydraulic pumps
Checking the relief valves of the hydraulic lift system
Stripping the hydraulic pump
Auxiliary hydraulic spool valves
Conversion of auxiliary spool valves from double acting to single acting operation
Trailer hydraulic braking system
Trailer hydraulic braking distributor unit
Use of the tractor with CUNA 341/01 hydraulic trailer braking
Starting
Installing the hydraulic braking valve for trailers equipped with “safety brake”
Electrical system
General safety directions
Jump start utilizing another battery
Recharge system
Heating system
Heating system
Heating and conditioning system
Starting system
Ignition key
Ventilation control
Push button control
Wiper switch
Screen washer switch
Work ligths
Beacon push button
Relay
Electronic flasher unit
Switch controlling
Switch controlling: differential lock
Switch for emergency brake
Fuse box
Instrument panel with digital display
Engine stop operation with a type 2MH engine control unit
Electrical wiring

APPENDIX
Engine electronic unit
Power lift tester version

Covers: Deutz Agrocompact F60, F70, F80, F90 Tractor
Pages: 520
Format: PDF
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File size: 23mb
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