1980-2013 Western Star 4700, 4800, 4900, 5900, 6900 Truck Workshop Service Repair Manual Download

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This professional workshop manual contains service procedures for the 1980-2013 Western Star 4700 4800 4900 5900 6900 truck chassis. In this workshop manual you will find detailed step-by-step instructions, illustrations, specifications and diagrams. View the Workshop Manual on your computer or print off detailed information to service or repair your truck to the manufacturer’s standards. The 1980-2013 Western Star 4700 4800 4900 5900 6900 Truck Workshop Manual is also referred to as the Service Manual or Repair Manual.

Topics in the 1980-2013 Western Star 4700 4800 4900 5900 6900 Truck Workshop Manual:

Note: This manual generally covers removal/installation procedures and troubleshooting. For individual component service/rebuilding please refer to the OEM.

VIN Decoding
Fastener Information
EPA07/10 Engine Information
Pulley and Drive Belt Inspection
Drive Belt Replacement
Air Intake
Charge Air Cooler
Pre-EPA07 CAC Removal and Installation
EPA07 CAC Removal and Installation
CAC Inspection and Leakage Test
CAC Restriction Test
Air Cleaner Housing Removal and Installation
Air Cleaner Element Replacement
Air Cleaner Restriction Checking
Air Compressor, Bendix Tu-Flo 550 and Tu-Flo 750
Air Governor, Bendix D-2
Air Compressor, Bendix DuraFlo 596
Air Compressors, Bendix BA-921/922 and Bendix 360cc
Air Compressor, WABCO
Alternators, Delco Remy
Alternators, Leece-Neville
Starter
Fan Clutches
Engine Block Heaters
Eaton Fuller Heavy-Duty Clutches
Meritor 14 and 15-1/2 Inch Clutches
Clutch Linkage
Hydraulic Clutch Control
Power-Take-Off (PTO)
Manual Transmission (Removal/Installation)
Electronic Throttle Control, Williams
Frame Fasteners
Frame Assembly
Fifth Wheel, Fontaine H5092 Series
Fifth Wheel, Fontaine No-Slack II 6000 and 7000 Series
Trailer Coupling, Premier 690
Chassis Layout Diagrams
Front Leaf-Spring Suspension
Front AirLiner (Hendrickson AIRTEK) Suspension
Rear Leaf-Spring Suspension, Single-Axle
Rear Leaf-Spring Suspension, Tandem-Axle
Rear Suspension, Freightliner AirLiner
Rear Suspension, Freightliner TufTrac™
Rear Suspension, Reyco
Rear Suspension, Hendrickson RT2 and RTE2
Rear Suspension, Hendrickson RS
Rear Suspension, Hendrickson HAS
Rear Suspension, Neway Air Ride AD-123 and AD-246
Rear Suspension, Chalmers 800 Series
Rear Suspension, Watson & Chalin PusherTag
Rough-Ride Diagnosis
Front Axle
Front Axle Wheel Hubs, Brake Drums, and Wheel Bearings
Front Axle Oil Seals
Detroit Front Axles
Rear Axle Alignment
Rear Axle Wheel Hubs, Brake Drums, and Wheel Bearings
Rear Axle Oil Seals
Detroit Rear Axles
Wheels and Tires
Driveline Components
Driveline Angularity and Balance
Control Module, Bendix MV-3
Air Dryer, Bendix AD-9
Meritor Cam-Master Q Plus and P Series Brakes
Automatic Slack Adjusters, Meritor
Automatic Slack Adjusters, Haldex
Automatic Slack Adjusters, Gunite
Tandem Brake Chambers, MGM “TR” Series
Meritor WABCO Antilock Braking System (ABS)
Eaton Antilock Braking System (ABS)
Eaton Brakes
Air Reservoirs
Air Reservoir Automatic Drain Valve, Bendix DV-2
Air Lines and Fittings
Quick Release Valve, Bendix QR-1
Quick Release Valve, Bendix QR-1C
Relay Valve, Bendix R-12 and R-14
Double Check Valve, Bendix
Air Brake Plumbing, Cab and Chassis
Air Brake System Troubleshooting
Tractor Protection Valve, Bendix TP-3
Air Dryer, Meritor WABCO System Saver 1200
Parking Brake Hand Valve, Bendix PP-1 and PP-8
Trailer Air Supply Valve, Bendix PP-7
Bendix Air Disc Brakes
Pressure Relief Valve, Bendix ST-1 and ST-3
Air Dryer, Meritor WABCO System Saver 1200 Plus
Air Dryer, Bendix AD-IP
Tractor Protection Valve, Bendix TP-3DC
Power Steering Pump, LuK Automotive Hydraulics LF 73
Power Steering Pump, Vickers V20F
Power Steering Gear, TRW TAS Models
Steering Drag Link
Steering Column, Tilt/Telescoping, Douglas Autotech
Steering Driveline
Power Steering System Troubleshooting Procedures
Power Steering Pump, TRW EV Series
Power Steering Gear, TRW THP60
Diesel Fuel Tanks and Fuel Lines
Fuel/Water Separator, ConMet
Fuel/Water Separators, Alliance/Racor
Fuel/Water Separators, DAVCO
Fuel Heater, Arctic Fox
Fuel Cooler, Hayden
Aftertreatment System, EPA07
Aftertreatment System, EPA10
Diesel Exhaust Fluid System, EPA10
Electrical Systems
Batteries
Electrical Systems Troubleshooting and ECC
Star Gauges
Air Restriction Indicator/Gauge
Lighting System
Low Voltage Disconnect
Power Distribution Module
Keyless Entry
Virtual Technician
Datalinks
Star Light Sleeper
Bonded Windshield
Front Cab Mounts
Cab Rear Air Suspension
Overhead Console
Cab Repair
Cab Doors
Sleeper Luggage Doors
Sleeper Exit Door
Windshield Wipers and Washer
Refrigerant Compressor, Climate Control
Refrigerant Compressor, Sanden
Cab Heater and Air Conditioner, Red Dot
Sleeper Heater and Air Conditioner, Red Dot
Refrigerant Compressor, Denso
Hood
Quarter Fenders
National Cush-N-Aire II Seats
Bostrom Seats
Seat Belts
Paint, DuPont
Paint, PPG

Covers: 1980-2013 Western Star 4700 4800 4900 5900 6900 Trucks
Pages: 2,196
Format: PDF
File size: 70mb
Features: Searchable, printable
Compatibility: Windows/Mac/Tablet
Note: Instant digital download only – no printed copy or CD-ROM media.

1980-2013 Western Star 4700, 4800, 4900, 5900, 6900 Truck Workshop Service Repair Manual PDF