Caterpillar C9 Diesel Engine Full Complete Disassembly & Assembly Shop Manual 9DG

Caterpillar C9 9DG Diesel Engine Disassembly & Assembly Shop Manual PDF

Covers: Caterpillar C9 9DG Truck Diesel Engine (9DG prefix)

This shop manual contains complete removal, installation, disassembly and assembly procedures for Cat C9 JLW engine components. Other C9 9DG engine manuals (specifications, systems operations, testing & adjusting, troubleshooting, schematic) are available by request.

Topics in the Caterpillar C9 9DG Diesel Engine Disassembly & Assembly Shop Manual:

01 Fuel Priming Pump – Remove and Install
02 Fuel Filter Base – Remove and Install
03 Fuel Filter Base – Remove and Install
04 Unit Injector – Remove
05 Unit Injector – Install
06 Unit Injector Sleeve – Remove
07 Unit Injector Sleeve – Install
08 Unit Injector Hydraulic Pump – Remove
09 Unit Injector Hydraulic Pump – Install
10 Modulating Valve – Remove and Install
11 Turbocharger – Remove
12 Turbocharger – Install
13 Exhaust Manifold – Remove and Install
14 Inlet Manifold – Remove
15 Inlet Manifold – Install
16 Inlet and Exhaust Valves – Remove and Install
17 Inlet and Exhaust Valve Guides – Remove and Install
18 Inlet and Exhaust Valve Seat Inserts – Remove and Install
19 Engine Oil Filter Base – Remove
20 Engine Oil Filter Base – Disassemble
21 Engine Oil Filter Base – Assemble
22 Engine Oil Filter Base – Install
23 Engine Oil Cooler – Remove
24 Engine Oil Cooler – Install
25 Engine Oil Pump – Remove
26 Engine Oil Pump – Install
27 Water Pump – Remove
28 Water Pump – Disassemble
29 Water Pump – Assemble
30 Water Pump – Install
31 Water Temperature Regulator – Remove and Install
32 Engine Lifting Bracket – Remove and Install
33 Flywheel – Remove
34 Flywheel – Install
35 Crankshaft Rear Seal – Remove
36 Crankshaft Rear Seal – Install
37 Flywheel Housing – Remove and Install
38 Rear Power Take-Off (RPTO) – Remove
39 Rear Power Take-Off (RPTO) – Install
40 Vibration Damper and Pulley – Remove and Install
41 Crankshaft Front Seal – Remove
42 Crankshaft Front Seal – Install
43 Front Cover – Remove
44 Front Cover – Install
45 Housing (Front) – Remove
46 Housing (Front) – Install
47 Crankcase Breather – Remove and Install
48 Cylinder Block Cover – Remove and Install
49 Valve Mechanism Cover – Remove and Install
50 Valve Mechanism Cover Base – Remove and Install
51 Rocker Arm and Shaft – Remove
52 Rocker Arm – Disassemble
53 Rocker Arm – Assemble
54 Rocker Arm and Shaft – Install
55 Cylinder Head – Remove
56 Cylinder Head – Install
57 Lifter Group – Remove and Install
58 Camshaft – Remove
59 Camshaft – Install
60 Camshaft Gear – Remove and Install
61 Camshaft Bearings – Remove and Install
62 Engine Oil Pan – Remove and Install
63 Cylinder Liner – Remove
64 Cylinder Liner – Install
65 Piston Cooling Jets – Remove and Install
66 Pistons and Connecting Rods – Remove
67 Pistons and Connecting Rods – Disassemble
68 Pistons and Connecting Rods – Assemble
69 Pistons and Connecting Rods – Install
70 Connecting Rod Bearings – Remove
71 Connecting Rod Bearings – Install
72 Crankshaft Main Bearings – Remove
73 Crankshaft Main Bearings – Install
74 Crankshaft – Remove
75 Crankshaft – Install
76 Bearing Clearance – Check
77 Atmospheric Pressure Sensor – Remove and Install
78 Engine Oil Pressure Sensor – Remove and Install
79 Engine Oil Temperature Sensor – Remove and Install
80 Injection Actuation Pressure Sensor – Remove and Install
81 Speed-Timing Sensor – Remove and Install
82 Boost Pressure Sensor – Remove and Install
83 Inlet Air Temperature Sensor – Remove and Install
84 Belt Tensioner – Remove and Install
85 Engine Control Module – Remove and Install
86 Alternator – Remove and Install
87 Electric Starting Motor – Remove and Install
88 Air Compressor – Remove and Install
89 Air Compressor Drive Gear – Remove
90 Air Compressor Drive Gear – Install – Two Cylinder
91 Air Compressor Drive Gear – Install

Pages: 292
Format: PDF
File size: 17mb
Compatibility: Windows/Mac/Tablet
Notes: Instant download only. Revision 5 (2008).