Bomag Bw211d-40 Service And Operators Manual Download

Bomag Bw211d-40 Service And Operators Manual Download

This collection contains the following manuals: 
Bomag BW 211D-40,BW212D-40,BW213D-40 and PD-40 service manual 
Bomag BW 211D-40,BW212D-40,BW213D-40 and PD-40 operating & maintenance instructions. 
Bomag BW 211D-40,BW212D-40,BW213D-40 with Deutz engine 2012C service training manual 

Manual descriptions: Manual 1 

Bomag BW 211D-40,BW212D-40,BW213D-40 and PD-40 service manual 
This factory Service Manual has easy-to-read text sections with top quality diagrams and instructions. It has step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete any repair correctly & efficiently. 
Table of Contents 
General 7 
1.1 Introduction 8 
1.2 Safety regulations 9 
1.3 General repair instructions 14 
1.4 Tightening torques 24 Maintenance 29 
2.1 General notes on maintenance 30 
2.2 Table of fuels and lubricants 32 
2.3 Running-in instructions 33 
2.4 Maintenance chart 34 Technical data 37 
3.1 Technical data 38 Connection overview 47 
4.1 Connection overview 48 Tests and adjustments 51 
5.1 Special tools, tests and adjustments 52 
5.2 Checking the rotation speeds 56 
5.3 Checking / adjusting the neutral positions of the travel pump 58 
5.4 Pressure tests in the travel circuit 60 
5.5 Checking / adjusting the vibrator shaft speeds 62 
5.6 Pressure measurements in the vibration circuit 63 
5.7 Check the leakage rate of the vibration motor 64 
5.8 Pressure test in steering circuit 65 Flushing and bleeding 67 
6.1 Special tools for flushing 68 
6.2 Flushing - general 73 
6.3 Flushing schematic travel circuit (distribution travel pump) 75 
6.4 Flushing the travel circuit (travel pump distribution) 77 
6.5 Flushing schematic travel circuit (distribution axle motor) 83 
6.6 Flushing the travel circuit (axle motor distribution) 88 
6.7 Flushing schematic for vibration drive 93 
6.8 Flushing the vibration circuit 94 
6.9 Bleeding the travel circuit 98 
6.10 Bleeding the vibration circuit 100 Fundamental electrics 103 
7.1 Understanding circuit diagrams 104 
7.2 Terminal designations 109 
7.3 Current and voltage 113 
7.4 CAN-Bus 116 
7.5 Resistance 118 
7.6 Series / parallel connection 120 
7.7 Ohm's law 122 
7.8 Electrical energy 122 
7.9 Formula diagram 123 
7.10 Metrology 124 
7.11 Diodes, relays, fuses 127 
7.12 Batteries 130 
7.13 Three-phase generator 133 
7.14 Electric starter 141 
7.15 Telemecanique switch 144 
7.16 Inductive proximity switches 147 
7.17 Angle sensors 148 
7.18 Plug connectors 150 
7.19 Deutsch plug, series DT and DTM 150 
7.20 Plugs and terminals in spring clamping technology 157 
7.21 Electric modules 160 Special tools, electrics 161 
8.1 Special tools, electrics 162 Electronic modules 171 
9.1 BEM, BOMAG Evib-meter 173 
9.2 Electric module K04 234 
9.3 Heating/air conditioning control 238 Speedometer Module 245 
10.1 Speedometer module 246 Service Training 249 
11.1 Service Training 251 Engine 315 
12.1 Diesel engine, general 316 
12.2 Service side 317 
12.3 Starter side 318 
12.4 Lubrication oil circuit 319 
12.5 Oil pressure switch and low oil pressure circuitry 321 
12.6 Check the engine oil level 322 
12.7 Changing engine oil and oil filter cartridges 323 
12.8 Coolant circuit 325 
12.9 Coolant temperature switch 327 
12.10 Disassembling and assembling the coolant temperature switch 328 
12.11 Replacing the thermostat 329 
12.12 Checking the thermostat in disassembled state 330 
12.13 Check the coolant level 331 
12.14 Change the coolant 331 
12.15 Checking the anti-freeze concentration 332 
12.16 Clean the cooling fins on engine and hydraulic oil cooler 333 
12.17 Three-phase generator 334 
12.18 Fuel supply 336 
12.19 Injection system 339 
12.20 Injection pump replacement during service 340 
12.21 Injection valve replacement during service 349 
12.22 Checking / repairing injection valves 352 
12.23 Fuel filter 357 
12.24 Check, clean the water separator 359 
12.25 Change the fuel pre-filter cartridge 359 
12.26 Change the fuel filter cartridge 361 
12.27 Checking the compression 361 
12.28 Check, adjust the valve clearance 362 
12.29 Boost fuel solenoid valve 364 
12.30 Engine shut-down solenoid 365 
12.31 Air filter 366 
12.32 Cleaning, changing the dry air filter cartridge 367 
12.33 Heating flange on engine 369 
12.34 Checking the heating flange control 372 
12.35 Electric throttle control 373 
12.36 Engine monitoring 375 
12.37 Engine 378 
12.38 Special tools, Deutz engine (BFM 2012) 380 Air conditioning system 393 
13.1 Physical basics 394 
13.2 Refrigerant R134a 397 
13.3 Compressor oil / refrigeration oil 398 
13.4 Working principle of the air conditioning system 399 
13.5 Monitoring devices 399 
13.6 Description of components 400 
13.7 Checking the compressor oil level 406 
13.8 Checking the magnetic clutch 407 
13.9 Inspection and maintenance work 408 
13.10 Checking, replacing the refrigerant compressor V-belt 408 
13.11 Service the air conditioning 409 
13.12 Drying and evacuation 412 
13.13 Emptying in case of repair 412 
13.14 Leak test 413 
13.15 Filling instructions 414 
13.16 Trouble shooting in refrigerant circuit, basic principles 417 
13.17 Trouble shooting, refrigerant circuit diagram 421 
13.18 Trouble shooting procedure 422 
13.19 Steam table for R134a 432 Replacing the cab window panes 437 
14.1 Assembly of window panes 438 
14.2 Special tools 439 
14.3 Auxiliary materials 440 
14.4 Removing and installing the window pane 442 Drum 447 
15.1 Special tools, drum, single drum rollers 448 
15.2 Repair overview for drum 450 
15.3 Removing and installing the drum 457 
15.4 Repairing the drum 462 
15.5 Disassembling and assembling the change-over weight 495 
15.6 Changing the rubber buffers and adjusting the pretension 498 Oscillating articulated joint 501 
16.1 Special tools, oscillating articulated joint (BW177 to BW 216) 502 
16.2 Repair overview oscillating articulated joint 504 
16.3 Removing and installing the oscillating articulated joint 508 
16.4 Dismantling the oscillating articulated joint 510 
16.5 Assembling the oscillating articulated joint 515 Suppliers documentation 525 
17.1 Travel pump 527 
17.2 Vibration pump 617 
17.3 Drum drive 655 
17.4 Vibration motor 705 
17.5 Axle drive motor 729 
17.6 Axle 811 Circuit diagrams 933 
18.1 Hydraulic diagram 581 202 10 935 
18.2 Hydraulic diagram 581 202 11 939 
18.3 Wiring diagram 582 702 09 943 
18.4 Wiring diagram 582 702 29 979 
18.5 Wiring diagram 582 702 41 1013 

Manual description: Manual 2 
Bomag BW211D-40, BW212D-40, BW213D-40 service training 
manual. 
Table of contents: 
Foreword A 1 
Documentation A 2 
General A 3 
Novelties 
Technical data and adjustment values B 1 
Maintenance C1 
Maintenance chart C2 
DEUTZ diesel engine D 1 
Operating side D 2 
Exhaust side D 3 
Lubrication oil circuit D 4 
Fuel circuit D 5 
Checking and adjusting the valve clearance D 6 
Assembly of plug-type injection pump D 8 
Test and adjustment points D16 
Travel system E 1 
Travel pump E 3 
Control E 6 
Charge pressure relief valve E 11 
High pressure relief valve E 12 
Pressure override E 14 
Axle drive motor E 16 
Drum drive motor E 20 
Test and adjustment points, travel system E 25 
Trouble shooting in travel system E 29 
Vibration F 1 
Vibration pump F 3 
High pressure relief valves F 6 
Control F 7 
Charge pump F 8 
Vibration motor F 9 
Drum F 12 
Test and adjustment points, vibration system F 14 
Trouble shooting in vibration system F 16 
Steering G 1 
Steering pump(s) G 2 
Steering valve G 4 
Articulated joint G 6 
Measuring and adjustment points G 8 
Trouble shooting steering system G 9 
Electrics H 1 
Wiring diagram 
Hydraulic diagram 

Manual description: Manual 3 

Technical Data 7 
Safety regulations 15 
Indicators and Controls 23 
3.1 General notes 26 
3.2 Description of indicators and control elements 26 
3.3 Display and control elements BTM 36 
3.4 Description of indicating and control elements 
BTM 38 
3.5 Line diagram (EVIB) 40 
3.6 Description of line diagram (EVIB) 42 
3.7 Bar diagram (EVIB) 43 
Operation 45 
4.1 General notes 46 
4.2 Tests before starting to operate 46 
4.3 Disarming the anti-theft protection 47 
4.4 Starting the engine 48 
4.5 Starting with jump wires 50 
4.6 Driving the machine 50 
4.7 Switching the vibration on and off 52 
4.8 Operating the parking brake, stopping the machine 53 
4.9 Shutting the engine down 54 
4.10 Emergency exit 55 
4.11 Adjusting the steering wheel 55 
4.12 Adjusting the seat 56 
4.13 Operating the hood 56 
4.14 Towing in case of an engine failure 57 
4.15 Transport 59 
4.16 Measuring pass with BTM 61 
4.17 Finishing compaction of a track 64 
4.18 Printing measuring data after completing compaction 65 
4.19 Changing the paper roll in the measuring value printer 66 
4.20 Changing the printer ribbon in the measuring value printer 67 
Maintenance 69 
5.1 General notes on maintenance 70 
5.2 Fuels and lubricants 71 
5.3 Table of fuels and lubricants 74 
5.4 Running-in instructions 75 
5.5 Maintenance chart 76 
5.6 Check the engine oil level 79 
5.7 Check, clean the water separator 79 
5.8 Checking the fuel level 80 
5.9 Checking the hydraulic oil level 81 
5.10 Checking the coolant level 81 
5.11 Checking the dust separator on the oil bath air filter 82 
5.12 Checking the tire pressure 83 
5.13 Clean the cooling fins on engine and hydraulic oil cooler 83 
5.14 Check the oil level in the drive axle 84 
5.15 Checking the oil level in left/right wheel hubs 85 
5.16 Checking the oil level in the vibration bearing housings 85 
5.17 Changing engine oil and oil filter cartridges 86 
5.18 Draining the fuel tank sludge 87 
5.19 Service the battery 88 
5.20 Check condition and tension of refrigerant compressor V-belt, replace the Vbelt 
89 
5.21 Servicing the air conditioning 90 
5.22 Check, adjust the valve clearance 93 
5.23 Checking / replacing the ribbed V-belt 95 
5.24 Change the fuel filter cartridge 96 
5.25 Change the fuel pre-filter cartridge 97 
5.26 Check the engine mounts 98 
5.27 Change the oil in the drive axle 99 
5.28 Changing the oil in the wheel hubs 100 
5.29 Changing the oil for the vibration bearings 101 
5.30 Retighten the fastening of the axle on the frame 102 
5.31 Tightening the wheel nuts 102 
5.32 Checking the ROPS 103 
5.33 Cleaning the oil bath air filter 103 
5.34 Changing the hydraulic oil and the breather filter 104 
5.35 Changing the hydraulic oil filter 105 
5.36 Changing the coolant 106 
5.37 Checking the injection valves 108 
5.38 Cleaning, changing the dry air filter cartridge 109 
5.39 Adjusting the scrapers 111 
5.40 Adjusting the parking brake 112 
5.41 Changing the tires 113 
5.42 Changing the fresh air filter in the cabin 114 
5.43 Tightening torques 114 
5.44 Engine conservation 115 
Trouble shooting 117 
6.1 General notes 118 
6.2 Engine 119 

This operation and maintenance manual provides essential 
information with regard to the operation and maintenance 
of this machine. Careful handling, correct periodical 
inspections and maintenance. This manual should always 
be present with machine.