2008 Mitsubishi FUSO FE, FG, FK, FM Truck Service Repair Manual Download

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This professional service manual contains over 5,100 pages of factory service procedures for 2008 Mitsubishi FUSO FE, FG, FK, FM Trucks (U.S.). In this service manual you will find detailed step-by-step instructions, illustrations, specifications and diagrams. For ease of use, the table of contents and sub-chapters include clickable links to take you directly to the desired content. View the service manual on your computer or print off detailed information to service or repair your truck to factory standards. The service manual is also referred to as the workshop manual or repair manual. Satisfaction guaranteed!

Topics in the 2008 Mitsubishi FUSO FE, FG, FK, FM Truck Service Manual (USA):

GENERAL INFORMATION

IDENTIFICATION
SPECIFICATIONS
STANDARD TIGHTENING TORQUES
JACKING UP THE VEHICLE
READING AND ERASING CODES

MAINTENANCE SCHEDULE

MAINTENANCE SCHEDULE TABLES
MAINTENANCE OPERATIONS
LUBRICATION TABLES
LUBRICATION

ENGINE

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
ENGINE REMOVAL AND INSTALLATION
ROCKER COVER
ROCKERS AND CAMSHAFTS
CYLINDER HEAD AND VALVE MECHANISM
PISTONS, CONNECTING ROD AND CYLINDER LINERS
FLYWHEEL
FRONT CASE
TIMING GEARS AND BALANCE SHAFTS
CRANKSHAFT AND CRANKCASE
BALANCE SHAFT BUSHINGS

LUBRICATION

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
OIL PAN, OIL STRAINER AND OIL JETS
OIL PUMP
OIL FILTER
OIL COOLER

FUEL AND ENGINE CONTROL

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
FUEL TANK
FUEL FILTER
ENGINE CONTROL
COMMON RAIL
SUPPLY PUMP
INJECTOR

COMMON RAIL FUEL SYSTEM

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
REGISTRATION AND ALTERATION OF DATA IN ENGINE
ELECTRONIC CONTROL UNIT
INSPECTION OF ELECTRICAL EQUIPMENT
INSTALLED LOCATIONS OF PARTS
ELECTRIC CIRCUIT DIAGRAM

AUTO CRUISE AND VEHICLE SPEED LIMITER

SPECIFICATIONS
TROUBLESHOOTING
INSPECTION OF ELECTRICAL EQUIPMENT
INSTALLED LOCATIONS OF PARTS
ELECTRIC CIRCUIT DIAGRAM

COOLING SYSTEM

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
DISCONNECTION AND CONNECTION OF HOSES AND PIPES
RADIATOR, FAN SHROUD
COOLING FAN, BELT AND WATER PUMP
TENSION PULLEY
THERMOSTAT
PRESSURE CAP AND WATER OUTLET CASE

INTAKE AND EXHAUST

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
AIR DUCT AND AIR CLEANER
TURBOCHARGER
INTERCOOLER
INTAKE MANIFOLD
EXHAUST MANIFOLD
EXHAUST PIPE
DIESEL PARTICULATE FILTER

EMISSIONS CONTROL

STRUCTURE AND OPERATION
EXHAUST GAS RECIRCULATION VALVE, PIPE AND COOLER
CRANKCASE EMISSION CONTROL SYSTEM

CLUTCH

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
CLUTCH PEDAL
CLUTCH MASTER CYLINDER
CLUTCH PROPER
CLUTCH CONTROL

MANUAL TRANSMISSION

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
REMOVAL AND INSTALLATION OF TRANSMISSION
GEAR SHIFTER UPPER
REAR COVER AND PARKING BRAKE
EXTENSION HOUSING AND PARKING BRAKE
REVERSE IDLER GEAR
6TH GEAR
TRANSMISSION BODY
DRIVE PINION
MAINSHAFT
COUNTERSHAFT
TRANSMISSION CONTROL
BEARING PULLER AND INSTALLER

AUTOMATIC TRANSMISSION

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
REMOVAL AND INSTALLATION OF AUTOMATIC TRANSMISSION
PARKING BRAKE
AUTOMATIC TRANSMISSION CONTROL
OIL COOLER
REPLACEMENT OF PARTS OF AUTOMATIC TRANSMISSION MAIN BODY
INSPECTION OF ELECTRICAL EQUIPMENT
INSTALLED LOCATIONS OF PARTS
ELECTRIC CIRCUIT DIAGRAM

PROPELLER SHAFT

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
REMOVAL AND INSTALLATION OF PROPELLER SHAFT
PROPELLER SHAFT

FRONT AXLE

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
WHEEL HUB AND ROTOR
KNUCKLE AND KINGPIN, FRONT AXLE
TIE ROD

REAR AXLE

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
WHEEL HUB AND ROTOR
WHEEL HUB AND BRAKE DRUM
AXLE HOUSING
REDUCTION AND DIFFERENTIAL

WHEEL AND TIRE

FRONT & REAR SUSPENSION

STRUCTURE AND OPERATION
TROUBLESHOOTING
STABILIZER
SHOCK ABSORBER
LEAF SPRING

BRAKE

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
VACUUM PUMP
BRAKE MASTER CYLINDER
BRAKE PEDAL & VACUUM BOOSTER, HYDRAULIC BOOSTER
FRONT DISC BRAKE
FRONT DRUM BRAKE
REAR DISC BRAKE
REAR DRUM BRAKE
EXHAUST BRAKE SYSTEM

PARKING BRAKE

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
PARKING BRAKE CONTROL
PARKING BRAKE

STEERING

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
STEERING COLUMN
POWER STEERING GEAR ASSEMBLY AND DRAG LINK
POWER STEERING OIL PUMP
POWER STEERING OIL TANK

BUMPER AND FRAME

SPECIFICATIONS
STRUCTURE AND OPERATION
FRONT BUMPER
FRAME

CAB

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
REMOVAL AND INSTALLATION OF CAB
FRONT CAB MOUNTING
REAR CAB MOUNTING
CENTER AND REAR CAB MOUNTINGS
CAB TILT LINK
CAB STAY
FRONT AND REAR DOOR

EXTERIOR

STRUCTURE AND OPERATION
TROUBLESHOOTING
MIRROR
WIPER AND WASHER
FRONT COVER
FRONT GRILLE, FRONT CORNER PANEL AND HEADLAMP
FENDER
STEP
GARNISH
WHEEL HOUSE
WINDOW GLASS

INTERIOR

SEAT
SEAT BELT
INSTRUMENT PANEL
TRIM AND SCUFF PLATE
HEADLINER

ELECTRICAL SYSTEM

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
POWER, CHARGE AND GROUND CIRCUIT
STARTING, STOPPING AND PREHEATING CIRCUIT
LIGHTING CIRCUIT
METER CIRCUIT
INDICATOR AND WARNING LAMP CIRCUIT
CAB SIDE ELECTRICAL CIRCUIT
CHASSIS SIDE ELECTRICAL CIRCUIT
ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT
OTHER CIRCUITS
ELECTRICAL EQUIPMENT INSTALLATION POSITIONS
INSPECTION OF ELECTRICAL EQUIPMENT
STARTER AND ALTERNATOR
ON-VEHICLE INSPECTION AND ADJUSTMENT
CONNECTOR CONFIGURATION CHART

HEATER, AIR-CONDITIONER AND VENTILATION

SPECIFICATIONS
STRUCTURE AND OPERATION
TROUBLESHOOTING
ON-VEHICLE INSPECTION AND ADJUSTMENT
CONNECTING AIR CONDITIONER PIPING
COMPRESSOR
CONDENSER, RECEIVER
HEATER CONTROL
AIR DUCT
HEATER AND COOLING UNIT, BLOWER

Model list:

FE83DDZSLSUH 4M50T8
FE83DEZSLSUH 4M50T8
FE83DGZSLSUH 4M50T8
FE84DDZSLSUH 4M50T8
FE84DEZSLSUH 4M50T8
FE84DGZSLSUH 4M50T8
FE84DHWSLSUH 4M50T8
FE84DJZSLSUH 4M50T8
FE85DDZSLSUG 4M50T8
FE85DEZSLSUG 4M50T8
FE85DGZSLSUG 4M50T8
FE85DJZSLSUG 4M50T8
FE85DKZSLSUG 4M50T8
FE85DDZSLSUH 4M50T8
FE85DEZSLSUH 4M50T8
FE85DGZSLSUH 4M50T8
FE85DJZSLSUH 4M50T8
FE85DKZSLSUH 4M50T8
FG84DF6SLSUJ 4M50T7
FK61FJ1LSUH 6M60T1
FK61FK1LSUH 6M60T1
FK61FM1LSUH 6M60T1
FK62FFZ1LSUG 6M60T1
FK62FJZ1LSUG 6M60T1
FK62FLZ1LSUG 6M60T1
FK62FMZ1LSUG 6M60T1
FK62FSZ1LSUG 6M60T1
FK65FMZ1LSUG 6M60T1
FK65FSZ1LSUG 6M60T1
FK62FJZ1LSUH 6M60T1
FK62FLZ1LSUH 6M60T1
FK62FMZ1LSUH 6M60T1
FK62FSZ1LSUH 6M60T1
FK65FMZ1LSUH 6M60T1
FK65FSZ1LSUH 6M60T1
FM65FJ1LSUG 6M60T1
FM65FL1LSUG 6M60T1
FM65FM1LSUG 6M60T1
FM65FP1LSUG 6M60T1
FM65FJ1LSUH 6M60T1
FM65FL1LSUH 6M60T1
FM65FM1LSUH 6M60T1
FM65FP1LSUH 6M60T1

Covers: 2008 Mitsubishi FUSO FE, FG, FK, FM Series Trucks

FE83, FE84, FE85, FG84
FK61, FK62, FK65, FM65
U.S. Models Only – see full list at bottom of page

Pages: 5,181
Format: PDF file
File size: 230mb
Compatibility: Windows/Mac/Tablet
Features: Bookmarked, searchable, printable
Notes: Instant digital download only – no printed copy or CD-ROM media.

2008 Mitsubishi FUSO FE, FG, FK, FM Truck Service Repair Manual PDF